The Stud, Track, and Channel Roll Forming Machine is a highly adaptable system designed to craft a variety of profiles, including studs, tracks, and C-shaped channels, with exceptional precision. Engineered for efficiency, it processes materials like galvanized, PPGI, or carbon steel coils with thicknesses from 0.25 mm to 1.2 mm. The machine delivers robust performance, accommodating yield strengths of 250–550 MPa and tensile stresses from G350 to G550 MPa.For enhanced productivity, the machine offers forming speeds of 10–40 meters per minute, customizable to your needs. Its modular design includes 8–14 forming stations and flexible options such as manual or hydraulic decoilers, Siemens or Sino-German motors, and chain or gearbox drive systems. Rollers are crafted from high-quality Steel #45 or GCr15, ensuring durability, while the station structure can be configured as a wall panel, forged iron, or torri stand for added stability.
Optional features include hydraulic punching stations or punching presses for precise hole placement, alongside post- or pre-cutting systems for seamless finishing. The machine operates on a standard 380V 60Hz power supply, though this can be tailored to your requirements. PLC and inverter systems from trusted brands like Panasonic, Siemens, or Yaskawa ensure reliable control and smooth operation. Available in industrial blue or a color of your choice, this machine combines functionality with customization to meet diverse production demands.
Specification Table
| No. | Item | Specification | Optional |
|---|---|---|---|
| 1 | Suitable Material | Type: Galvanized Coil, PPGI, Carbon Steel Coil Thickness: 0.25–1.2 mm Yield Strength: 250–550 MPa Tensile Stress: G350–G550 MPa |
– |
| 2 | Nominal Forming Speed | 10–40 m/min | Customizable to your requirements |
| 3 | Forming Stations | 8–14 | – |
| 4 | Decoiler | Manual Decoiler | Hydraulic Decoiler or Double-Head Decoiler |
| 5 | Main Machine Motor | Sino-German Brand | Siemens |
| 6 | PLC Brand | Panasonic | Siemens |
| 7 | Inverter Brand | Yaskawa | – |
| 8 | Driving System | Chain Drive | Gearbox Drive |
| 9 | Rollers’ Material | Steel #45 | GCr15 |
| 10 | Station Structure | Wall Panel Station | Forged Iron Station or Torri Stand Structure |
| 11 | Punching System | None | Hydraulic Punching Station or Punching Press |
| 12 | Cutting System | Post-Cutting | Pre-Cutting |
| 13 | Power Supply Requirement | 380V 60Hz | Customizable to your requirements |
| 14 | Machine Color | Industrial Blue | Customizable to your requirements |
Roll Forming Mill
The Roll Forming Mill is a robust and precision-engineered system designed for high-performance profile shaping. Its construction and components are crafted with meticulous attention to detail, ensuring durability, accuracy, and efficiency in every operation.
- Machine Body Frame: The frame is expertly constructed using welded steel plates, processed through advanced CNC machining centers for exceptional structural integrity and precision. This ensures the mill remains stable and reliable under demanding production conditions.
- Rollers: Crafted from premium Cr12MoV steel, the rollers undergo a rigorous vacuum quenching heat treatment process after meticulous grinding of the inner bore and end faces. The roller surfaces are finished with precision CNC lathe machining, guaranteeing smooth operation and consistent output quality.
- Shafts: Made from high-quality 40Cr steel, the shafts are subjected to quenching and tempering heat treatment, followed by hard chrome plating and external grinding for enhanced durability and wear resistance. With a diameter of 60 mm, the shafts are precision-machined to ensure optimal performance and alignment.
- Drive System: The mill employs a reliable gear/sprocket drive mechanism, featuring approximately 14 forming steps to produce precise profiles with efficiency and accuracy.
- Main Motor: Powered by an 18.5 kW Polaroid-brand motor with frequency speed control, the system offers seamless adjustability, allowing operators to fine-tune production speeds for maximum productivity and precision.
This Roll Forming Mill combines advanced engineering with high-quality materials, delivering a versatile and dependable solution for modern manufacturing needs.
Work Flow
Decoiler (Provided by Yourself) → Feeding Guide Device → Roll Forming → Hydraulic Middle Cutting Device → Leveling Device → PLC Control System → Exit Rack* (3 Meters with Roller Row)
Profile of stud and track Roll Forming machine
