Metal Floor Decking Forming Machine

Floor Deck Forming Machines: Design and PerformanceCrafted through a precise process of cold bending and rolling, floor deck forming machines shape galvanized steel sheets into durable, versatile profiles. These machines produce cross-sections in classic V, U, or trapezoidal forms—or custom variations tailored to specific needs—ensuring adaptability for diverse structural demands.Among the most popular configurations are the 688, 750, and 720 models, each engineered for reliable, high-volume output in floor deck production.The resulting roll-formed decks stand out for their featherweight construction paired with exceptional strength, enabling them to handle substantial loads while delivering a sleek, seamless finish. They’re inherently resilient against seismic activity and install with straightforward efficiency, making them a go-to for modern builds.These advantages have propelled their adoption across a broad spectrum of steel-framed structures, from bustling power plants and automotive showrooms to expansive workshops, cement silos, airport lounges, railway hubs, sports arenas, grand concert venues, supermarkets, logistics hubs, and even iconic Olympic facilities.Take the 720 model, for instance: it accelerates the erection of primary steel frameworks, swiftly establishing a robust platform that supports multi-layer setups of profiled sheets and poured concrete slabs. During service, these decks double as tensile reinforcement in concrete floors, enhancing overall rigidity while trimming down on steel and concrete volumes. The embossed surface patterns forge a powerful mechanical interlock with the concrete, creating a monolithic unit bolstered by integrated stiffeners for superior load distribution and structural integrity.At the heart of the operation lies an advanced hydraulic system that powers the cold-forming process, culminating in automatic, distortion-free cuts. This setup minimizes waste, prioritizes operator safety (with instant machine halts on demand), and delivers precision every time.The steel decks themselves boast a clean, undulating profile that maximizes span and strength. When paired with spot-welded wire mesh and on-site concrete pours, they achieve exceptional shear transfer and durability—ideal for streamlining high-rise construction by eliminating traditional formwork, lightening dead loads, and optimizing material use for cost-effective, resilient outcomes.

Key Applications

  • Industrial & Storage: Factories, warehouses, and garages
  • Commercial Spaces: Retail showrooms, restaurants, and event centers like wedding halls or cinemas
  • Public & Institutional: Offices, hospitals, and schools
  • Residential: Homes and apartment complexes

Technical parameters for Metal Floor Decking Roll Forming Machine

No. Type Specification
1 Raw Material
  • Type: Color steel plate, galvanized sheet, or aluminum sheet
  • Feeding Width: 1220 mm
  • Thickness: 0.8–1.2 mm
  • Effective Width: 1000 mm
2 Main Body
  • Forming Roller Stations: 26
  • Shaft Diameter: 90 mm
  • Shaft Material: 40Cr steel, precision CNC-machined to HRC 28–32, followed by polishing and hard chrome plating
  • Roller Material: GCr15 bearing steel, heat-treated to HRC 58–60, then polished and hard chrome plated
  • Frame: 400 mm H-beam steel
  • Frame Thickness: 20 mm
  • Working Speed: 8–12 m/min
  • Overall Dimensions (L × W × H): Approximately 15,200 × 1,850 × 1,510 mm
  • Weight: Approximately 16.5 tons
3 Power System
  • Motor Power: 11 kW + 11 kW
  • Hydraulic Power: 5.5 kW
  • Voltage: 380 V, 50 Hz, 3-phase (or customized to client requirements)
  • Drive Method: Chain-driven
4 PLC Control System
  • Language Support: English and Chinese
  • PLC Brand: Delta (with touchscreen interface)
  • Operation Modes: Manual or automatic (selectable)
  • Frequency Converter: Delta brand
5 Cutting Device
  • Cutting Method: Hydraulic shear
  • Blade Material: Cr12 steel, quenched for durability
  • Cutting Tolerance: ±1 mm

decking sheets of Metal Floor Decking Roll Forming Machine

Metal Floor Decking Roll Forming Machine

 

 

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