Shelf Panel Roll Forming Machine: Versatile Solutions for Precision Profiling Shelf roll forming machines are essential tools in the manufacturing of cold-formed profiles, particularly for storage racks, supermarket shelving, heavy-duty storage systems, and a variety of custom sections. These machines deliver consistent quality and efficiency, enabling seamless production of durable shelving components tailored to diverse industrial needs.Key Features and Benefits of the Shelf Panel Roll Forming Machine
- Advanced Intelligent Control System: Equipped with a full PLC-based automation setup, this machine ensures precise, hands-off operation. Its programming prioritizes safety while maximizing throughput, making it ideal for high-volume environments.
- Robust Structural Design: The forming frame is crafted from high-strength channel steel through precision welding, providing exceptional durability and an extended operational lifespan even under demanding conditions.
- Premium Roll Shaft Construction: Made from high-grade 40Cr steel, the shafts undergo quenching and tempering to achieve a hardness of HB280, guaranteeing smooth rolling and minimal wear over time.
- High-Performance Molding Dies: Constructed from GCr15 bearing steel and treated with quenching, these dies deliver a surface hardness of HRC 56-62, ensuring sharp, repeatable profiles with superior edge retention.
- Flexible Drive Options: Choose between reliable gearbox or chain transmission systems to match your production scale—both deliver consistent power and low maintenance for uninterrupted performance.
Streamlined Production ProcessLeveraging shelf roll forming equipment streamlines the creation of shelf profiles with remarkably low costs, impressive output rates, and eco-conscious material use. It adapts effortlessly to varying production demands, incorporating automation to reduce manual labor and boost your edge in today’s cutthroat markets.The workflow flows seamlessly as follows:
5T Manual Decoiler → 1000mm Leveling Unit → 1000mm Servo CNC Feeder (1.3kW Huichuan Servo) + Dual-Side Notching and Round-Hole Hydraulic Punching (2 Mold Bases, 4 Die Sets) → 36 Adjustable Forming Stations (15kW Main Motor with Frequency Control, CNC Width Adjustment via 0.85kW Servo) → Hydraulic Flanging and Cutting (7.5kW Hydraulic Pump, 1 Mold Set) → Discharge Conveyor (0.2kW Motor).Ideal Raw Materials for Optimal Results
- Material Types: Color-coated steel or aluminum sheets
- Thickness Range: 0.6–1.0 mm
- Yield Strength: 230–300/350 MPa (configurable based on requirements)
- Input Width: 312 mm, 416 mm, or 500 mm (customized to profile specifications)
Components and Operating Parameters for the Shelf Panel Roll Forming Machine
| Component | Description and Options |
|---|---|
| Decoiler | Capacity: 2t, 3t, or 5t; Drive: Motor, hydraulic motor, or passive uncoiler (selectable based on needs) |
| Punching System | Integrated precision punching unit for accurate hole formation |
| Servo Feeding Device | High-precision servo-driven feeder for consistent material advancement |
| Lubricating Device | Not required for this setup |
| Roll Forming System | Production speed: Up to 15 meters per minute; Multi-station rollers for seamless profile shaping |
| Safety Cover | Optional enclosure for enhanced operator protection |
| Post-Cutting Mechanism | Powered by motor or hydraulic system (configurable) |
| Output System | Manual support table or automated stacker (optional); Stackmaster orientation: Lateral or longitudinal discharge (as preferred) |
| Hydraulic System | Provides power for decoiler and post-cutting operations |
| Electrical Control System | PLC brands: Mitsubishi, Siemens, or AMS (or other specified options) |
Technical Specifications for the Shelf Panel Roll Forming Machine
| Specification | Details |
|---|---|
| Machine Condition | Brand new, premium A-grade construction |
| Panel Profile | Customized to match provided drawings and client specifications |
| Required Operators | 2 personnel for efficient operation |
| Power Requirements | 220V, 380V, 415V, or 460V; 50/60Hz, 3-phase (tailored to site needs) |
| Total Weight | Approximately 15 tons |
| Overall Dimensions (L × W × H) | Roughly 30 m × 2.5 m × 2 m |
| Shipping Container Needs | Typically 2 × 20-foot containers |
| Color Scheme | Standard blue and white finish, or customized per request |
| Manufacturing Origin | hebei Province, Mainland China |
| Packaging | Secure, export-standard crating for safe transit |
