Features and Benefits of the C Purlin Roll Forming Machine
The C purlin roll forming machine is a cutting-edge solution designed for both heavy-duty and light-duty applications, delivering exceptional versatility and efficiency in producing continuous C-profile purlins. Engineered for precision and reliability, this fully automated machine offers a range of advanced features to streamline production and enhance output quality.
- Versatile Profile Customization: By utilizing adjustable spacers, the machine effortlessly produces a variety of profile sizes without the need for extensive retooling. This flexibility ensures seamless adaptation to diverse project requirements, saving valuable time and resources.
- Integrated Flexible Punching System: The inline punching system is designed for precision and adaptability, allowing for customized hole patterns to meet specific design needs. This feature enhances the machine’s versatility across a wide range of applications.
- Pre-Cutting or Post-Cutting Options: For operations requiring frequent size changes, the pre-cutting system optimizes efficiency by reducing downtime and eliminating the need for blade changes. Alternatively, post-cutting is available for scenarios with fewer size variations, significantly improving the quality and consistency of the finished profiles.
- High-Speed Production: With forming speeds ranging from 12 to 15 meters per minute, this machine ensures rapid output without compromising precision, making it ideal for high-volume manufacturing environments.
- Certified Quality and Innovation: The machine meets stringent CE certification and European quality standards, backed by multiple patents that highlight its innovative design and reliable performance.
- Ready for Immediate Delivery: For the most popular models, ready-to-ship C purlin roll forming machines are available in stock, ensuring prompt delivery to meet tight project timelines.
This C purlin roll forming machine combines advanced automation, flexibility, and high-speed performance, making it an indispensable asset for steel structure manufacturing. Its robust design and innovative features deliver consistent, high-quality results, tailored to the demands of modern industrial applications.
Suitable Coil Sheet Material for C Purlin Roll Forming Machine
| Suitable material: | Cold/hot Rolled Steel, Galvanized Steel |
| Thickness: | 2.0-3.0(mm) |
| Yield Strength: | 230-300 (MPa) |
| Width: | as profile requests |
The production process is driven by a sophisticated automatic control system that effortlessly handles punching, cutting, and roll forming based on user-defined parameters such as purlin length, longitudinal hole spacing, and quantity. This automation ensures precision and consistency, minimizing manual intervention and boosting productivity.
- Customizable Punching System: The integrated punching device is highly adaptable, allowing for tailored hole patterns to meet specific customer requirements. Powered by a multi-station hydraulic system featuring premium Bosch Rexroth valves, it delivers exceptional reliability and precision.
- Advanced Cutting Technology: The cutting mechanism employs an arc design, offering both full and half-cutting options for enhanced flexibility. This ensures clean, accurate cuts that meet diverse project specifications.
- High-Performance Drive System: Equipped with an acceleration motor and frequency conversion control, the main drive provides precise speed regulation, accurate length determination, and reliable positioning, ensuring consistent output quality.
- Precision Roll Forming: The roll forming process incorporates rapid profile switching, guided by a magnetic red ruler for pinpoint accuracy in purlin dimensions, angles, and straightness. This results in flawless profiles tailored to exact specifications.
- Intelligent Control System: The production line is seamlessly integrated with a Mitsubishi frequency converter, PLC, and touchscreen interface, connected via an RS-422 interface and programmable controller. This cohesive system offers a user-friendly interface, robust performance, and intuitive operation, making it easy to manage complex production tasks.
By combining cutting-edge components into a unified control system, the C/Z interchange purlin production line delivers outstanding efficiency, precision, and ease of use. Its sleek design, reliable performance, and high production capacity make it an ideal choice for modern steel structure manufacturing, setting a new standard for operational excellence.
Components and Parameters of C Purlin Roll Forming Machine
| 1. Decoiler | 3t/5t Motor/hydraulic motor/passive (optional) |
| 2. Feeding table | as profile requests |
| 3. Leveling device | as profile requests |
| 4. Holes punching device | as profile requests |
| 5. Roll forming system | 12-15m/min |
| 6. Safety cover | optional |
| 7. Post cutting device | as profile requests |
| 8. Output System | Manual supporter/ Automatic Stacker (optional) |
| Stackmaster | (Output direction) Lateral/Longitudinal (optional) |
| 9. Hydraulic system | Power supply for holes punching /post-cutting system |
| 10. Electric control system | MITSUBISH/ SIEMENSE/AMS (optional or as requested ) |
Specification of C Purlin Roll Forming Machine
| Specification | Details |
|---|---|
| Machine Condition | Fully New, A Grade Quality |
| Panel Shape | As per profile drawing and customer’s requirements |
| Operator | 1-2 persons required |
| Power Supply | 220V/380V/415V/460V, 50/60Hz, 3P (customizable as per request) |
| Equipment Weight | about 12 tons |
| Dimension (L×W×H) | Approximately 25m × 3m × 2m |
| Loading Size | Typically requires 1×40′ container (+ 1×20GP container) |
| Equipment Color | Standard Blue/White/orange, or as per request |
| Place of Origin | Hebei, China (Mainland) |
| Packing | Standard and careful export packing |
C Purlin Profile Drawings
C Purlin Installation
Applications of the C Purlin Roll Forming Machine
C-shaped steel purlins, crafted with precision by the C Purlin Roll Forming Machine, are a cornerstone of modern steel structure construction. These versatile components serve as essential purlins and wall beams in a wide range of building projects. Their adaptability extends to forming lightweight roof trusses and brackets, offering robust support with minimal material use.
Beyond structural frameworks, C-channel purlins are integral to the manufacturing of mechanical light industries, where they are utilized as columns, beams, and support arms. The appeal of steel purlins lies in their exceptional qualities: they are environmentally friendly, structurally sound, cost-effective, and highly durable. Additionally, their ease of installation and sleek, professional appearance make them a preferred choice for modern construction.
As demand for sustainable and efficient building materials grows, C-shaped steel purlins and related steel components are increasingly prominent in diverse applications, delivering both functionality and aesthetic value to projects worldwide.
