Advanced Roll Forming Solutions for Pallet Racking Systems Our box beam roll forming machines are precision-engineered to create robust beams that slot seamlessly between upright frames in storage racks. These systems typically come in two configurations: one where a pair of C-shaped profiles is formed separately on a roll former and then fused together in a specialized seaming station to yield a solid box beam; or a streamlined approach where the full box beam emerges directly from a single roll forming line.At the heart of our lineup is an intelligent roll forming system capable of crafting beams in a wide array of dimensions, accommodating material thicknesses from 1.5 به 3.0 میلی متر. This all-in-one setup handles uncoiling, precise feeding, shaping, جوشکاری, and cutting with seamless automation, minimizing waste and maximizing throughput. Beyond box beams, we’re equipped to produce step beams, upright columns, and shelf panels—essential building blocks for comprehensive pallet racking assemblies.For warehouse pallet racking needs, our portfolio extends to specialized equipment like step beam roll formers, upright rack producers, and shelf panel (or box plate) lines, ensuring you have the tools to build versatile, high-capacity storage solutions.We tailor every project to your exact specifications, drawing from custom blueprints, tight tolerances, and budget constraints to deliver bespoke engineering. Our one-on-one consultation process adapts fluidly to your unique demands, fostering reliable partnerships built on expertise and innovation.Take our Rack Upright Making Machine, به عنوان مثال: it leverages industrial-grade PLC controls and an intuitive human-machine interface to drive fully automated production. Operators simply enter key details—such as product length, hole spacing, and batch quantities—and the system executes punching, forming, and cutting in a single, uninterrupted flow. This non-stop operation guarantees unwavering product consistency and pinpoint dimensional accuracy.Complementing this is our Storage Rack Roll Forming Machine, a robust assembly featuring a decoiler for smooth material handling, a powered leveler for flatness, a CNC servo feeder paired with a punching station, the core roll forming unit, an integrated electrical control panel, hydraulic actuators, mechanical alignment trackers, a shearing mechanism, and supporting elements—all working in harmony for efficient, خروجی با کیفیت بالا.
Specifications of Shelf Column Post Roll Forming Machine
| Part Name | توضیحات | مشخصات |
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| Uncoiler | This component features a cantilevered umbrella-style feeding frame, incorporating a sturdy base, an efficient discharge head, and a reliable expansion mechanism for smooth material handling. |
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| Power Leveling Machine | Designed for precise sheet processing, this unit includes an entry guide for materials, adjustable side guides, and a powered seven-roller system that ensures even flattening through advanced rolling action. |
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| Storage Pit (or Storage Rack) | Two dedicated storage units for coils are positioned strategically: one between the leveling and punching stations, and another between punching and forming. These can be custom-dug pits per process requirements or rack-based systems, both integrated with an automated control for seamless material flow. | N/A |
| Servo Feeder + Punch + Mold | The servo feeder integrates guiding rails, lead rollers, a high-precision servo motor, drive components, and a smart control setup to deliver materials to the punch with speed and accuracy. The punching mold employs front-and-rear combined tooling with pneumatic actuation for selective operations, allowing easy spacing adjustments in a single mold set. |
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| دستگاه رول فرمینگ | The core forming unit employs an arched frame design with a gearbox and gear distribution drive, complemented by precise guiding and rolling assemblies for consistent shaping. The welded frame uses national-standard steel sections built to ship-grade durability. It includes approximately 16–17 horizontal archways and 4–6 side support rollers. Post-weld, surfaces are meticulously polished, degreased, filled with putty, primed, and finished with two coats of premium polyurethane paint for a sleek, professional aesthetic. |
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| Tracking Hydraulic Shearing Machine | This system enables continuous operation with mechanical tracking for alignment, precise sizing, and hydraulic shearing without interruptions, ensuring clean cuts on the fly. |
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| Electronic Control, انتقال, and Hydraulic Station | The electrical setup comprises three independent control cabinets—one each for uncoiling, مشت زدن, and forming—with the forming cabinet serving as the central hub in a standalone floor-mounted design. All systems integrate power distribution for autonomous operation. |
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Versatile Uses of the Box Beam Roll Forming Machine In the realms of construction and engineering, the box beam roll forming machine stands out for its ability to craft robust components that underpin a wide array of projects. The box beams it produces shine in numerous practical scenarios, from towering frameworks to everyday industrial setups. Here’s a closer look at some standout ways they’re put to work:
- Framing Buildings and Key Structures: These beams form the backbone of modern architecture and infrastructure. Whether it’s the skeletal frame of a high-rise, the span of a bridge, or the foundation of vital public works, box beams deliver unmatched strength, rigidity, and steadiness—ideal for shouldering substantial weights without compromise.
- Warehouse and Storage Solutions: In bustling facilities like warehouses, مراکز لجستیک, و کارخانه ها, box beams anchor racking and shelving arrays. Acting as sturdy horizontal ledges, they cradle pallets, bins, and inventory with ease, their tough build ensuring they withstand the rigors of constant, heavy use day in and day out.
- Streamlining Material Flow: From conveyor lines to overhead cranes and hoists, box beams are essential in gear that moves goods efficiently. As core supports, they guide loads smoothly while offering the resilience needed for safe, reliable operations—keeping everything on track, even under intense demands.
- Enhancing Vehicle Design: The automotive world leans on box beams for their precision-engineered toughness. Integrated into frames, underbodies, and safety-critical parts, they boost rigidity and impact resistance, ultimately elevating a vehicle’s durability, handling, and occupant protection.
- Powering Farm Machinery: Out in the fields, box beams fortify tractors, trailers, and specialized tools essential for farming. Their solid construction handles the bumps of rugged terrain and hefty payloads, providing the reliable support that keeps operations running smoothly through every season.
