Our advanced floor deck roll forming machine series crafts premium metal decks, also known as steel floor support plates, with exceptional quality. These robust plates are widely utilized in constructing floor slabs, boasting impressive peak height and superior strength. The machine ensures a highly automated production process, delivering cost-effective solutions without compromising excellence.
The steel floor support plates produced by our roll forming machine feature a sleek, streamlined design with pronounced waviness and remarkable durability. Once installed, they seamlessly integrate with spot-welded reinforcement mesh and on-site concrete pouring, ensuring excellent adhesion. In high-rise construction, these plates eliminate the need for additional steel formwork, significantly reducing floor load. While maintaining equivalent load-bearing capacity, they minimize the steel required, resulting in substantial cost savings for your projects.
Our state-of-the-art roll forming machine comprises key components, including an unwinding machine, a feed introduction platform, a precision forming host, a punching device, a cutting system, a hydraulic station, and an intuitive computer control cabinet, all working in harmony to deliver unmatched performance and reliability.
Key Features and Benefits of Our Floor Decking Roll Forming Machine
Our state-of-the-art floor decking roll forming machine is designed for seamless, fully automated continuous production, delivering exceptional efficiency and precision.
For enhanced versatility, we offer a cassette-type platform and a quick-change machine base, allowing effortless adaptation for multiple profile types to suit diverse project needs.
With adjustable production speeds ranging from 20 to 60 meters per minute, you can tailor output to meet your specific requirements.
Built to meet stringent CE-certified European quality standards, our machines are backed by multiple patents, ensuring innovative design and reliable performance.
For your convenience, we maintain a stock of ready-to-ship metal deck forming machines, ensuring swift delivery to keep your projects on schedule.
Compatible Coil Sheet Materials for Floor Decking Roll Forming Machine
Our machines are engineered to process a variety of materials, including colored steel, stainless steel, galvanized steel, and aluminum sheets.
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- Thickness: 0.75–1.25 mm
- Yield Strength: 230–300 MPa or 350 MPa (customizable options available)
- Width: 1200 mm, 1220 mm, 1250 mm, or 1500 mm
Technical Specifications for Floor Decking Roll Forming Machine
| No. | Item | Parameter | Remark |
|---|---|---|---|
| 1 | Suitable Material | Type: Galvanized steel Thickness: 1.5–2.5 mm Yield Strength: Up to 345 MPa |
Customizable to meet specific project requirements |
| 2 | Forming Speed | Approximately 10 m/min | Optimized for efficiency and precision |
| 3 | Roll Forming Transmission | Gearbox-driven system | Tailored to the final machine design |
| 4 | Cutting Method | Hydraulic cutting | Ensures clean and accurate cuts |
| 5 | Roller Material | GCr15 steel with quenching treatment, hard chrome-plated surface | Enhanced durability and wear resistance |
| 6 | Total Power | Approximately 38.5 kW | Subject to final design specifications |
| 7 | Control System | PLC-based control with intuitive touchscreen and button interface | CUser-friendly operation for seamless production |
Components of Floor Decking Roll Forming Machine
| No. | Component | Parameter | Remark |
|---|---|---|---|
| 1 | Decoiler | Capacity: 8T, 10T, or 15T with motor, hydraulic motor, or passive operation | Configurable based on project requirements |
| 2 | Filming Covering Device | Not required | Streamlined design for efficiency |
| 3 | Front Shear | Available as an optional feature | Enhances precision for specific applications |
| 4 | Lubricating Device | Optional addition | Improves maintenance and operational longevity |
| 5 | Roll Forming System | Speed options: 20, 30, 40, 50, or 60 m/min | Customizable to balance speed and precision |
| 6 | Safety Cover | Optional feature | Enhances operator safety during production |
| 7 | Post-Cutting System | Motor-driven or hydraulic cutting | Flexible options tailored to final design |
| 8 | Output System | Manual supporter or automatic stacker | Choose between lateral or longitudinal output direction |
| 9 | Hydraulic System | Powers decoiler and post-cutting systems | Ensures smooth and reliable operation |
| 10 | Electric Control System | PLC-based with Mitsubishi, Siemens, or AMS options | Customizable to client preferences for intuitive control |
Profile Drawings of Floor Decking Roll Forming Machine
Floor Decking Roll Forming Machine details
