Precision Slitting Line
The precision slitting line is engineered to deliver exceptional versatility, producing a wide range of wall thicknesses and widths to meet diverse manufacturing needs. This highly adaptable machine processes various raw materials with ease, making it a true multi-purpose solution for industries requiring flexibility and precision.
Equipped with an advanced electrical control system, the machine ensures minimal strip error while offering user-friendly operation. The system features a centralized control hub, including a main console, an unwinding sub-console, and a winding sub-station. The main console boasts a digital display, adjustable high- and low-speed settings, manual feed options, continuous cutting capabilities, and a fault alarm for enhanced reliability.
The speed control system leverages a programmable logic controller (PLC) from a reputable Taiwanese manufacturer, complemented by high-quality imported electrical components or equivalent joint-venture products. The setup includes a main console, sub-console, button box, sensors, cables, and wiring, all designed for seamless integration. A touchscreen interface allows operators to effortlessly adjust production parameters, such as speed, and switch between manual, single-action, and automatic modes while monitoring the system’s operational status in real time.
This production line prioritizes safety, kecekapan, and productivity, delivering significant cost savings. Its standout feature is the innovative double-knife seat design, which automatically adjusts and swaps knife groups based on the specified width. This time-saving mechanism boosts operational efficiency, streamlines workflows, and reduces costs, making it an ideal choice for high-performance manufacturing.
Spesifikasi Roll Forming Mill
| Tidak. | Parameter Utama | Roll Forming Mill Parameters |
|---|---|---|
| 1 | Ketebalan Bahan | 0.5–1.2 mm |
| Membentuk Stesen | 3-stage feeding system | |
| 2 | Lebar Makanan | 1250 mm |
| Rangka Badan | H400×199 steel structure | |
| 3 | Applicable Materials | Gegelung Bergalvani, PPGI (Pre-Painted Galvanized Iron) |
| Reducer | R-series reducer | |
| 4 | Piawaian Elektrik | 380V / 50Hz / 3-fasa |
| Shaft Specifications | 45# keluli, φ115 mm diameter | |
| 5 | Manual Decoiler Capacity | Inner diameter: 508 ± 30 mm |
| Kuasa Motor Utama | 4.0 kW | |
| 6 | Kekuatan Hasil | 235–355 MPa |
| Bolt skru | Gred 8.8 high-strength bolts | |
| 7 | Slitting Speed | Sehingga 12 m/saya |
| Lebar Berkesan | Customizable per client specifications | |
| 8 | Sistem Kawalan | Sistem kawalan PLC lanjutan |
| Cutting Tool Specifications | Keluli Cr12MoV, CNC-machined, dirawat haba, HRC 58–62 | |
| 9 | Kuasa Motor Hidraulik | 4.0 kW |
| Warna Mesin | Biru, Black, and Orange | |
| 10 | Bahan Pengujian | provide feeding material specifications two weeks prior to machine testing |
Work process
Manual decoiler（5Ton）→Feeding system→Leveling Device→Slitting part device→Cutting Device→PLC Control Syestem→Hydraulic Station
components of slitting line
