Precision Slitting Line
The precision slitting line is engineered to deliver exceptional versatility, producing a wide range of wall thicknesses and widths to meet diverse manufacturing needs. This highly adaptable machine processes various raw materials with ease, making it a true multi-purpose solution for industries requiring flexibility and precision.
Equipped with an advanced electrical control system, the machine ensures minimal strip error while offering user-friendly operation. The system features a centralized control hub, including a main console, an unwinding sub-console, and a winding sub-station. The main console boasts a digital display, adjustable high- and low-speed settings, manual feed options, continuous cutting capabilities, and a fault alarm for enhanced reliability.
The speed control system leverages a programmable logic controller (ПЛК) from a reputable Taiwanese manufacturer, complemented by high-quality imported electrical components or equivalent joint-venture products. The setup includes a main console, sub-console, button box, sensors, cables, and wiring, all designed for seamless integration. А touchscreen interface allows operators to effortlessly adjust production parameters, such as speed, and switch between manual, single-action, and automatic modes while monitoring the system’s operational status in real time.
This production line prioritizes safety, эффективность, and productivity, delivering significant cost savings. Its standout feature is the innovative double-knife seat design, which automatically adjusts and swaps knife groups based on the specified width. This time-saving mechanism boosts operational efficiency, streamlines workflows, and reduces costs, making it an ideal choice for high-performance manufacturing.
Технические характеристики профилегибочного стана
| Нет. | Основные параметры | Roll Forming Mill Parameters |
|---|---|---|
| 1 | Толщина материала | 0.5–1,2 мм |
| Формовочные станции | 3-stage feeding system | |
| 2 | Ширина подачи | 1250 мм |
| Каркас кузова | H400×199 steel structure | |
| 3 | Applicable Materials | Оцинкованная катушка, ППГИ (Pre-Painted Galvanized Iron) |
| Reducer | R-series reducer | |
| 4 | Электрический стандарт | 380В / 50Гц / 3-Фаза |
| Shaft Specifications | 45# сталь, φ115 mm diameter | |
| 5 | Manual Decoiler Capacity | Inner diameter: 508 ± 30 мм |
| Мощность главного двигателя | 4.0 кВт | |
| 6 | Предел текучести | 235–355 MPa |
| Винтовые болты | Оценка 8.8 high-strength bolts | |
| 7 | Slitting Speed | До 12 м/мой |
| Эффективная ширина | Customizable per client specifications | |
| 8 | Система управления | Усовершенствованная система управления ПЛК |
| Cutting Tool Specifications | Сталь Cr12MoV, CNC-machined, термообработанный, СПЧ 58–62 | |
| 9 | Мощность гидравлического двигателя | 4.0 кВт |
| Цвет машины | Синий, Black, and Orange | |
| 10 | Тестирование материала | provide feeding material specifications two weeks prior to machine testing |
Work process
Manual decoiler（5Ton）→Feeding system→Leveling Device→Slitting part device→Cutting Device→PLC Control Syestem→Hydraulic Station
components of slitting line
