Furring Channels and Their Role in Construction
Furring channels are sleek, hat-shaped, corrosion-resistant metal components designed to enhance the stability of masonry walls and ceiling assemblies. In concrete wall applications, these channels are fastened vertically to the surface using concrete nails or power-driven fasteners, creating a robust framework for securely attaching gypsum panels with screws. Simply put, furring channels act as versatile battens, working in tandem with specialized clips to provide a reliable structure for mounting plasterboard on walls and ceilings.
The construction industry is constantly evolving, seeking innovative tools to boost efficiency, accelerate project timelines, and elevate quality. Enter the Stud Furring Channel Roll Forming Machine—a cutting-edge solution transforming the production of stud furring channels, the backbone of lightweight framing systems. This advanced machinery redefines manufacturing by delivering rapid, precise, and consistent output, ensuring sturdy and dependable wall and ceiling frameworks.
These specialized roll forming machines are engineered to craft hat-shaped furring channels, essential for constructing light-gauge steel buildings. Operating with galvanized steel ranging from 0.6mm to 1.2mm in thickness, the machine seamlessly produces metal furring channels, also known as hat channels, which serve as critical components in steel roof trusses for lightweight structures. Unlike heavier steel buildings that rely on C or Z purlins, light-gauge constructions prioritize furring channels for their roof truss systems, offering both strength and flexibility.
A typical stud furring channel roll forming machine is a sophisticated assembly of components, including a manual decoiler, a feeding unit, an embossing rolling tool, a roll forming unit, a cutting system, a transmission mechanism, a hydraulic oil pump, a PLC control system, and runout tables. Together, these elements enable continuous, automated production, transforming raw material coils into precisely shaped furring channels with minimal waste and maximum efficiency.
This state-of-the-art machine is a cornerstone of modern construction, enabling the creation of durable, high-quality stud furring channels that form the structural foundation for interior walls, ceilings, and partitions. By streamlining the manufacturing process, it empowers builders to meet the demands of today’s fast-paced, quality-driven construction landscape.
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Category
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Specification
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Machine Specifications
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Weight
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Approximately 2,500 kg
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Dimensions
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Approximately 5m (L) x 1.6m (W) x 1.5m (H)
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Color
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Primary: Blue; Warning: Yellow
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Suitable Raw Material
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Material
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Galvanized Steel Coils
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Thickness
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0.3–0.6 mm
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Coil Width
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112 mm
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Yield Strength
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235 MPa
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Main Technical Parameters
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Forming Roller Stations
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12–14 stations
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Forming Roller Shaft Diameter
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60 mm
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Roll Forming Speed
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15–20 m/min
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Forming Rollers Material
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No. 45 steel with chrome-plated finish
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Cutter Material
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CR12 mold steel with quenched treatment
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Control System
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PLC and Converter
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Electric Power Requirements
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Main Motor Power
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4 kW
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Hydraulic Unit Motor Power
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3 kW
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Electric Voltage
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Customizable to customer requirements
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This machine combines precision engineering with user-friendly operation, enabling manufacturers to meet the demands of modern construction projects with speed and reliability. Its robust design and advanced control systems ensure consistent production of furring channels that meet stringent industry standards.
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