Máy tạo hình cuộn kệ: Versatile Solutions for Precision Profiling Shelf roll forming machines are essential tools in the manufacturing of cold-formed profiles, particularly for storage racks, supermarket shelving, heavy-duty storage systems, and a variety of custom sections. These machines deliver consistent quality and efficiency, enabling seamless production of durable shelving components tailored to diverse industrial needs.Key Features and Benefits of the Shelf Panel Roll Forming Machine
- Advanced Intelligent Control System: Equipped with a full PLC-based automation setup, this machine ensures precise, hands-off operation. Its programming prioritizes safety while maximizing throughput, making it ideal for high-volume environments.
- Robust Structural Design: The forming frame is crafted from high-strength channel steel through precision welding, providing exceptional durability and an extended operational lifespan even under demanding conditions.
- Premium Roll Shaft Construction: Made from high-grade 40Cr steel, the shafts undergo quenching and tempering to achieve a hardness of HB280, guaranteeing smooth rolling and minimal wear over time.
- High-Performance Molding Dies: Constructed from GCr15 bearing steel and treated with quenching, these dies deliver a surface hardness of HRC 56-62, ensuring sharp, repeatable profiles with superior edge retention.
- Flexible Drive Options: Choose between reliable gearbox or chain transmission systems to match your production scale—both deliver consistent power and low maintenance for uninterrupted performance.
Streamlined Production ProcessLeveraging shelf roll forming equipment streamlines the creation of shelf profiles with remarkably low costs, impressive output rates, and eco-conscious material use. It adapts effortlessly to varying production demands, incorporating automation to reduce manual labor and boost your edge in today’s cutthroat markets.The workflow flows seamlessly as follows:
5T Manual Decoiler → 1000mm Leveling Unit → 1000mm Servo CNC Feeder (1.3kW Huichuan Servo) + Dual-Side Notching and Round-Hole Hydraulic Punching (2 Mold Bases, 4 Die Sets) → 36 Adjustable Forming Stations (15kW Main Motor with Frequency Control, CNC Width Adjustment via 0.85kW Servo) → Hydraulic Flanging and Cutting (7.5kW Hydraulic Pump, 1 Mold Set) → Discharge Conveyor (0.2kW Motor).Ideal Raw Materials for Optimal Results
- Các loại vật liệu: Tấm thép hoặc nhôm mạ màu
- Phạm vi độ dày: 0.6–1,0mm
- Sức mạnh năng suất: 230–300/350 MPa (configurable based on requirements)
- Input Width: 312 mm, 416 mm, hoặc 500 mm (customized to profile specifications)
Components and Operating Parameters for the Shelf Panel Roll Forming Machine
| Thành phần | Description and Options |
|---|---|
| trang trí | Dung tích: 2t, 3t, or 5t; Lái xe: Motor, động cơ thủy lực, hoặc bộ tháo cuộn thụ động (selectable based on needs) |
| Hệ thống đấm | Integrated precision punching unit for accurate hole formation |
| Servo Feeding Device | High-precision servo-driven feeder for consistent material advancement |
| Thiết bị bôi trơn | Not required for this setup |
| Hệ thống tạo hình cuộn | Production speed: Lên đến 15 mét trên phút; Multi-station rollers for seamless profile shaping |
| Bìa an toàn | Optional enclosure for enhanced operator protection |
| Post-Cutting Mechanism | Powered by motor or hydraulic system (configurable) |
| Hệ thống đầu ra | Manual support table or automated stacker (không bắt buộc); Stackmaster orientation: Lateral or longitudinal discharge (as preferred) |
| Hệ thống thủy lực | Provides power for decoiler and post-cutting operations |
| Hệ thống điều khiển điện | PLC brands: Mitsubishi, Siemens, or AMS (or other specified options) |
Technical Specifications for the Shelf Panel Roll Forming Machine
| Đặc điểm kỹ thuật | Chi tiết |
|---|---|
| Tình trạng máy | Thương hiệu mới, premium A-grade construction |
| Panel Profile | Customized to match provided drawings and client specifications |
| Required Operators | 2 personnel for efficient operation |
| Power Requirements | 220V., 380V., 415V., hoặc 460V; 50/60Hz, 3-giai đoạn (tailored to site needs) |
| Total Weight | Khoảng 15 tấn |
| Kích thước tổng thể (L × W × H) | Roughly 30 m × 2.5 m × 2 tôi |
| Shipping Container Needs | Tiêu biểu 2 × 20-foot containers |
| Color Scheme | Màu xanh và trắng tiêu chuẩn, or customized per request |
| Manufacturing Origin | hebei Province, Mainland China |
| Bao bì | Chắc chắn, export-standard crating for safe transit |
