Z Steel Purlin Roll Forming Machine
The Z steel purlin roll forming machine operates on a similar principle to its C purlin counterpart, crafting steel purlins essential for metal building systems, with the primary distinction lying in the shape of the purlins produced. Z-shaped purlins, created by this specialized machine, serve a wide range of purposes. Approximately 90% are integral to steel structural frameworks, while the remaining 10% find use in diverse applications, such as support clips within sandwich panels or as components in sample racks.
When architects envision steel structural buildings, Z-shaped and C-shaped section channels (learn more about C purlins at our C steel purlin roll forming machine page) are often top of mind. However, choosing between C and Z purlins depends on specific project requirements. For a concise comparison, refer to our article on the differences between C and Z purlins.
Overview of the Z Steel Purlin Roll Forming Machine
A standard Z steel purlin roll forming machine produces Z-shaped section channels, typically 2-3mm thick, with punched holes on the webs and flanges. To cater to specialized needs, we’ve developed a light-gauge Z purlin roll forming machine tailored for crafting Z-shaped racks used in sandwich panels, featuring holes only on the channel webs. Both standard and light-gauge Z purlins are commonly crafted from hot-dip galvanized or cold-rolled steel for durability and corrosion resistance.
Similar to C purlin machines, the Z purlin roll forming machine can produce channels in various sizes. However, switching between sizes requires manual adjustments, such as repositioning spacers between rolling tools and swapping out cutting dies. For enhanced efficiency, modern C/Z interchangeable roll forming machines allow rapid, automated size changes, streamlining production (explore more at our interchangeable C/Z purlin roll forming machine page).
Cost-Effective and Efficient Production
The Z purlin roll forming machine is a game-changer for steel purlin manufacturing, delivering both cost savings and operational efficiency. Its automated processes significantly reduce the need for manual labor, lowering production costs while boosting output through high-speed performance. This translates to shorter production cycles and increased productivity, meeting tight project deadlines with ease.
Precision is another hallmark of this machine. By forming Z purlins with exceptional accuracy, it minimizes material waste, further driving cost efficiency. Built for durability, the machine’s robust design ensures long-term reliability, reducing maintenance expenses and downtime.
In essence, the Z purlin roll forming machine offers a smart, economical solution for steel construction businesses. By optimizing production, reducing labor and material costs, and ensuring consistent quality, it empowers manufacturers to meet the demands of modern construction projects with confidence.
Technical Specifications of Steel Z Purlin Roll Forming Machine
Component | Specification |
---|---|
Decoiler Type | Manual decoiler |
Decoiler Capacity | 5 tons |
Decoiler Inner Diameter (ID) | 480–520 mm |
Decoiler Outer Diameter (OD) | 1250 mm |
Raw Material | Q235 galvanized steel coil or cold-rolled steel |
Yield Strength | 235–345 MPa |
Material Thickness | 2–3.2 mm |
Forming Stations | 13–15 stations |
Rolling Stand Structure | Conjoint design |
Machine Frame | Welded structural steel |
Frame Steel Thickness | 18 mm |
Roll Forming Speed | 0–12 m/min (excluding punching and cutting processes) |
Roller Material | GCr15 bearing steel |
Shaft Material | High-grade 45# steel |
Shaft Diameter | 80 mm |
Motor Power | 15 kW |
Hydraulic Punching | Stop-to-punch mechanism |
Punching Die Material | Cr12MoV steel |
Cutting System | Hydraulic cutter with stop-to-cut functionality |
Cutting Die Material | Cr12 steel |
Hydraulic Cutting Power | 7.5 kW |
Cutting Lengths & Quantities | Customizable |
Control System | Panasonic PLC, inverter, CHNT transformer, and Omron encoder |